Saturday, 2 January 2021

Testing Fridge Compressors, Klixons, and Start Relays: A DIY Guide


Testing Fridge Compressors, Klixons, and Start Relays: A DIY Guide

⚠️ SAFETY MESSAGE: Always unplug the refrigerator from the mains before touching any electrical components. Compressors and capacitors can hold a charge—handle with extreme caution. If you are not confident with a multimeter, call a professional.

If you’ve checked the thermostat and the fridge still isn't cooling, the problem likely lies in the compressor assembly. Usually, you’ll hear a "click" followed by silence—this is the Klixon (Overload) tripping because the compressor can't start.


1. Testing the Compressor Windings

To see if the compressor motor itself has failed, you need to check the resistance between the three pins (Common, Start, and Run).

  • Set your multimeter to Ohms (Ω).

  • Measure all three pairs: C-S, C-R, and S-R.

  • The Golden Rule: The resistance of C-S + the resistance of C-R should roughly equal the resistance of S-R (within 0.5 ohms).

  • Ground Test: Touch one probe to a pin and the other to the metal casing of the fridge. If you get any reading (other than "OL"), the compressor is shorted and must be replaced.


2. Checking the Start Relay (PTC)

The start relay gives the motor the "kick" it needs to spin.

  • The Shake Test: Remove the relay and shake it. If it rattles like broken glass, the ceramic disc inside is shattered. It’s dead.

  • Multimeter Test: Measure the resistance between the two holes where it connects to the compressor. You should see a low reading (usually 3–30 ohms). If it’s "Open Loop" (OL), replace it.


3. The Klixon (Overload Protector)

This is a small safety switch that cuts power if the compressor gets too hot.

  • The Continuity Test: Place your probes on both terminals. It should show continuity (0 ohms). If it is "Open," the internal fuse has blown, and the compressor will never get power.


4. The Capacitor (The Power Booster)

If your fridge has a large plastic cylinder near the compressor, that's the capacitor.

  • Visual Check: Look for bulging, leaking, or burn marks.

  • Multimeter: Use the "Capacitance" setting (µF). If the reading doesn't match the number printed on the side, it's weak and needs replacing.

Fisher-Style Analysis: Replacing a £15 relay is a "Wide Moat" move for your wallet—it saves you from buying a £1,000 fridge. In investing, we look for companies like Halma that provide these "mission-critical" small components that keep massive systems running.

If you having problems with your fridge you compressor is a major part of any fridge freezer refrigerator system and its control mechanisms so knowing how to check them over is very useful for a DIYer.

Firstly the compressor is just a motor really it has winding for running and starting so checking the windings are intact is my first check if course this will not show a seized compressor but it will tell you if the windings are damaged and or there is a short to earth.


Then there is the capacitor this one is only a 2.5Mf capacitor and my cheap multimeter does not read that low so a bit of  a fail but if your compressor is humming then its usually a sign your capacitor has gone but it could also be seized but luckily a capacitor is only a few pounds so worth trying.

The there is the control relay and overload device this get a signal from the thermostat to tell the compressor to turn on the relay operates and the compressor functions if the capacitor or even the compressor was seized then an overload cut out device prevent power being applied to the compressor to long to to prevent overheating, damage or worse.


Buy fridge and freezer parts here on Ebay UK 


Buy multimeter on Ebay UK here ensure you safety and to test components




Here are a few photos on what i do to test a compressor.

Fridge freezer refrigerator compressor testing and inspection troubleshooting fault finding

Here is the compressor they all look very similar 

Fridge freezer refrigerator compressor testing and inspection troubleshooting fault finding

Remove the wiring connection holders 

Fridge freezer refrigerator compressor testing and inspection troubleshooting fault finding

Fridge freezer refrigerator compressor testing and inspection troubleshooting fault finding

and the compressor earth clamp 

Fridge freezer refrigerator compressor testing and inspection troubleshooting fault finding

Here you see me prise the replay/cutout device away from the compressor
winding pins 

Fridge freezer refrigerator compressor testing and inspection troubleshooting fault finding

If changing make a not of the wiring connections a few photos
and a written note is best here 

Fridge freezer refrigerator compressor testing and inspection troubleshooting fault finding

the winging pins on compressor and below testing between all three pins 
im just looking for healthy looking readings and no short circuits

Fridge freezer refrigerator compressor testing and inspection troubleshooting fault finding

one is start winding 

Fridge freezer refrigerator compressor testing and inspection troubleshooting fault finding

The start and run windings should equal the combined total as below 

Fridge freezer refrigerator compressor testing and inspection troubleshooting fault finding



Fridge freezer refrigerator compressor testing and inspection troubleshooting fault finding

Now test between each winding and the body of the compressor 
or earthing point as i have done here to test for short to earth issues 

Fridge freezer refrigerator compressor testing and inspection troubleshooting fault finding

All three show 0L so that good 

Fridge freezer refrigerator compressor testing and inspection troubleshooting fault finding



Below i attempt to test the capacitor an very important test but unfortunately the capacitor was
to small for my multimeter to test but the test should be done if not just try a capacitor they are very cheap 



Back probe the connectors for capacitor 

Fridge freezer refrigerator compressor testing and inspection troubleshooting fault finding

Fridge freezer refrigerator compressor testing and inspection troubleshooting fault finding

my shows ol but it should read the value of the capacitor which is marked on the side of the 
capacitor and should be within 10% of this value or replace 



                                     see video of this below 






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